Skip to content

John Deere, QA at your scale doesn't have to leave a trail of defects

You recently had one major call back (zTracks), in January, one FTC lawsuit, and another major call back (1032E, 1025R, 2025R) in 2024, September.

 

Matroid provides end-to-end oversight with AI-based QA detection to scale your current defect detection process across all your cameras, employee processes, and we will build a free detector on one of your toughest defects.

Single_Image_GE_#2

We've automated QA checks for enterprises at your production scale

Jost-Logo-Lt-Blue-60
Husqvarna-Logo-Lt-Blue-60
Yazaki-Logo-Lt-Blue-60
KDDI-Logo-Lt-Blue-60
Stanely-Logo-Lt-Blue-60
Mercedes-Logo-Lt-Blue-60

We've automated QA checks for enterprises at your production scale

World map and social network connection internet and global technology , Concept future Digital world
Scalability

Tangible result case study

Scale and adapt to different operational needs and learn to recognize new patterns over time, making it a versatile tool for various applications.

Factory 4.0 concept : View of operation panel and on fence of manufacturing machine.
Real-Time Alerts

Tangible result case study

Enable continuous monitoring of processes, providing instant alerts in case of deviations, allowing for immediate corrective actions.

Aluminum metal scrap .Aluminum swarfs
sustainability

Tangible result case study

Promote greener manufacturing by optimizing resource consumption and minimizing waste, aligning operations with eco-friendly practices.

Two major call-backs due to manual spot checks?

Two major call backs in the last 12 months, mostly due to human based processes relying on manual spot checks. it's not their fault, it was just a matter of time until an error occurred after 500+ checks.

39,000 ZTrack ZTR recalls in Jan, 2025

The affected models-Z720E,Z730M,Z740R, and Z760R-were found to have a defective voltage regulator that could fail during use or storage, leading to engine overheating and posing fire and burn hazards.

 

However, we understand that this issue primarily stemmed from Kawasaki, and not John Deere.

Steel Crack Defect Detection with Matroid

147,000 recalls on the 1023E, 1025R, 2025R models in Sep, 2024

These compact utility tractors were recalled due to brake linkage components being loose, thus, disconnecting during operation.

 

Manual inspections relied heavily on visual spot-checks, which couldn't consistently identify subtle torque discrepancies or alignment shifts in the linkage assembly.

Steel Crack Defect Detection with Matroid
Batch inspection vs. 100% inspections

Detects defects across your entire production line

Matroid learns your ideal scenarios, from screwing in bolts to plane-sized shell connection --> these scenarios are able to be scaled across every camera.

Allowing scalable product checks, not just in 20:1 batches.
Instantly flags defects in real-time
Process-based conclusions fast, stop defects further.
Matroid can provide regular cameras with Matroid built-in
GM_version#3_SingleImage_
GM_version#3_SingleImage_
“Perfect scenario” modelling

AI models the perfect scenario, then looks for it in every check

Based on past defect data from your current machine vision cameras, Matroid’s AI builds an ideal visual standard for each component and process.

 

Thus, flagging subtle deviations from these ideal scenarios—not just defects it was rigidly prompted to find.

Detect human-led workflow issues across all employees
Notice Bolt misalignment and improper installation
Detect all units in real-time, not just batches.
Absolute oversight

You know what’s happening, across the entire plant.

Scalable, micro-level detection from a one-time integration across all your existing cameras, add new cameras without machine vision prompting.

Complete oversight, across all angles, no manual effort.
Existing machine vision data + intelligent vision
Instant defect notifications, assign a human to fix it
GM_version#3_SingleImage_

STEP 1

Install Matroid’s software once

All your existing cameras connect with Matroid at once, whether they’re normal cameras, or machine vision, within minutes.

 Alternatively, we provide machine vision cameras for all scenarios.

STEP 2

If you can circle it, you can program Matroid

Easily circle all defects present, or, plug your existing machine vision data into Matroid.

STEP 3

Matroid models perfect scenarios on components

What this means: It doesn’t *just* detect defects, it detects the process itself, how far your bolts are screwed in, if something wasn’t drilled enough. If it finds a mistake in the process --> it is flagged as a defect.

STEP 4

Achieve complete oversight on defects.

Leadership has a single dashboard to oversee all defects, down to what’s common, risk level, priority. Making it easy for QA engineers to quickly create processes around active, re-occurring defects across the entire production line.

End-to-End

Install
Matroid's Software once

From creation to deployment, Matroid’s software allows you to integrate computer vision into your business. With annotation tools and various deployment modes, you and your team can manage and improve your computer vision solution.

Integration

Test your detectors to ensure performance

Integrate Matroid into your existing tools and cameras. Trigger real-time alerts and feedback for your machines, systems, or operators. Pass data analytics to your new or existing production systems so you can monitor performance.

Speed

Deployed in minutes, not months

Our no-code platform, allows your team to become computer vision experts and deploy detectors into your existing infrastructure in minutes, rather than months.

Environment

In the cloud, on premises or edge deployments

Deploy in the cloud for quick setup and access, with no hardware required. Leverage on premises deployments so you can keep your data private and secure with no internet required, or keep everything local and deploy on edge devices.

Build

Test

Deploy

Manage

Your QA engineer's best friend

World map and social network connection internet and global technology , Concept future Digital world
Scalability

Enterprise Growth

Scale and adapt to different operational needs and learn to recognize new patterns over time, making it a versatile tool for various applications.

Blog_Post_Image_Oct30
Real-Time Alerts

Alerting & Notifications

Enable continuous monitoring of processes, providing instant alerts in case of deviations, allowing for immediate corrective actions.

Aluminum metal scrap .Aluminum swarfs
sustainability

Minimize Waste

Promote greener manufacturing by optimizing resource consumption and minimizing waste, aligning operations with eco-friendly practices.

icons-quote-blue (1)

It’s quite impressive what the Matroid platform and video analytics gives us.  Now Heathrow is able to make adjustments faster and plan more effectively so that our operations do not miss a beat, which helps to ensure a more positive experience for everyone across the terminals

Heathrow-Quote-Purple

Andy

Innovation Leader at Heathrow

icons-quote-blue (1)

Matroid's computer vision platform is key for ADR's innovation initiatives, the cutting edge deep-learning technology empowers our teams to continuously ensure highly efficient and safe operations across the airport.

ADR-Quote-Logo

Fabrizio

Head of Airport Operations Center

Request A Demo Today

Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo s